| Capabilities
Engineering
& Design
Abtec
Inc. has over 100 years of combined experience in the design, development,
and manufacture of custom injection molds and support tooling.
We offer unique
solutions to your product problems. Working with information age
technologies and advanced mold-making processes, Abtec is able to
quickly respond to your tooling needs and produce precision injection
molds in the shortest time period.
Abtec can work
in a variety of CAD formats: Pro/E, SolidWorks, AutoCAD 14,
and CADKEY internally. We also work the "old fashion way",
with your drawings, sketches, models, parts or existing molds. Another
thing the old fashion way, our quality and service.
Our engineering
services include:
- Product Development
- Prototypes
and Models
- Materials
Evaluation
- Mold Design
- Mold Flow
Analysis
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Mechanical
Design including CAD solid modeling,
layout and detailing using
major CAD programs such as
Pro/E, SolidWorks and CADKEY. |
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Our team
of mechanical and design engineers have decades of design experience.
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Models/Prototype,
Molds/Tooling
and
Injection Molding
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From top to bottom:
Wax Model, Carbon Electrode,
Injection Molded Part |
The tip of a ball-point pen ...
with a part |
Mold
Making
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We offer production
tooling exclusively in long lasting and precision ground hardened
tool steels. And, by using the latest CNC Technologies (High Speed
Milling, Wire EDM, and Sinker EDM) we can produce precise, economical
molds on time. Abtec is staffed by highly skilled and competent
toolmakers accomplished in the use of the equipment and software
necessary to produce even the most intricate molds. Mold repair
and maintenance are also supported internally.
Tool
Room Equipment
- Bridgeport
vertical mills
- Mitsui Surface
Grinders
- Bridgeport
VMC 760 CNC Machining Center
- Bridgeport
VMC 3016 CNC High Speed Machining Center
- Mitsubishi FX-10
Wire EDM
- EA8 CNC Plunger
EDM
- Associated
Mold Making Equipment
CAM
Support Programs
- EZ CAM
- Esprit
- Feature CAM
Injection
Molding
Abtec is capable
of molding all engineering grade resins, even the latest LCPs and
Tungsten and iron filled materials. We possess both the Knowledge
and equipment to achieve the ultimate material properties. Personnel
training and Preventative maintenance programs insures top performance
from all our production employees and equipment. We can mold both
parting line injection and hot runner molds to conserve material.
We also have horizontal clamps for insert molding and hydraulic
core pull for side action and unscrewing molds. Continuous inspection
on the shop floor assures the products are being produced to specification.
Equipment:
- 18 Microprocessor
controlled injection Molding Machines, 25 to 240 tons.
- Mold Temperature
Control Devices to maintain temperatures from 32°F to 450°F.
- Computer
controlled Material Dryers that dry to -40°F Dew Point.
- Robotic spru
removal and parts removal and packaging.
- Automatic
material blending, conveying and loading equipment.
Assembly/Secondary
Abtec Inc offers
a variety of secondary options to complete your injection molded
products.
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| UltraSonic Welding Machines |
Heatserting/Heatstaking Machine
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Hot Stamping Machine |
- Assembly
- CNC Machining
- Milling
- Drilling
- Reaming
- Tapping
- Ultrasonic
Welding / Inserting
- Heat Staking
- Heat Insertion
- Hot Stamping
- Special Packaging
For information
on other secondary options not listed, contact
our manufacturing representative.
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